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I like aluminum plinths because they hold paint well and look good. Fiberglass columns are another good choice. We've even wrapped some wood columns in vinyl to protect them. On existing porches where there are small cracks between the columns and the deck, we recommend an application of exterior-grade caulk at the base of the columns to keep water out. Extensive damage means we have to replace the plinth.
We made these cuts on a workbench, because the better working conditions usually result in better looking cuts and results. When the rot was removed, the ants came scurrying out. Note the hole in the center of the column that will accept the keyed repair piece. Replacement Material I like to use mahogany or cedar for my rot replacement material; you see cedar in these pictures.
colunns The column was cut squarely through both sides to accept the new repair piece. We rough-sized our stock on the table saw, leaving Wood long, and glued it together with epoxy and clamps. We coluns it to dry overnight and the next morning we used a thickness planer to thin down the glue-up and achieve a snug fit in our post cut-out. We then dry-fitted the repair and then glued and clamped the repair piece into the post. Two-Part Epoxy In situations like this we like to use a product called West System epoxy to bond the repair materials.
This epoxy is a versatile two-part, marine-grade epoxy that bonds and coats fiberglass, wood, metal, fabrics and other composite materials to provide superior strength and moisture resistance.
Bank the suppoort cklumns and move to the next site: If you have a bad structural backbone post, you can either sex the column or clink it; on this practice, we chose the latter.
The repair piece is cut from new cedar to fit flush into the bottomms and interlock with cilumns center hole. Two-step bonding, or structural adhesion, is rottng preferred method for most situations because it promotes maximum epoxy penetration into the bonding surface and prevents resin-starved joints. We work the epoxy into the wood surfaces with a throwaway bristle brush. The joining surfaces are coated with botttoms. Before mixing epoxy, check all parts to be rottinb for proper fit and surface preparation. Also, gather all the clamps and tools necessary for the operation. Use a disposable brush, foam roller or a putty knife to spread the hardener mixture evenly over the surface.
Use a reciprocating saw to cut the top of the post free from the overhead beam. Remove the rotted post and lay it across two sawhorses. Cut away the rotted section from the bottom end of the post using a circular saw. Cut a new post section from a rough-sawn cedar 6x6. Mark and cut a half-lap scarf joint into the new post section using a circular saw and reciprocating saw. Check the column for plumb on two sides: The bottom third of these columns is consistent enough to get a real plumb measurement from a level. Install the new column Replacing wood columns with fiberglass columns: Stand the new PVC columns up as close to the desired application as possible.
If you have trouble getting them in, shave off some of or jack the porch up higher.
Do not hit your columns with a hammer. PVC bottkms shatter with enough force. When the column is in place lower the weight onto it and fasten it at the top and bottom with supplied support brackets.